The on-line instrument, as its name implies, is a high-precision instrument that is installed on the production line to detect samples that flow through the production line pipe or tank and ensure the normality of the sample's pass rate and production process. Increasing the production efficiency through on-line instrumentation and automated production equipment is a major trend in the future of China's industrial development. Its specific practical significance includes: online implementation of monitoring, high degree of manual automation, more intuitive guidance of the process personnel to operate, reduce labor costs, reduce the production costs of the entity, more efficient guarantee of product quality. Many domestic brand-name companies such as JDB, Wong Lo Kat, Wow Haha, Red Bull and other companies are doing online product control. The use of the CM-780N or PRM-100a on - line measurement and control system in the liquid production line process enables real-time detection and control of the entire process, comprehensively improving the process replayability and quality stability of the production process, and completely changing the long-term experience of manual operation. Manually controlled and extensively controlled production management methods ensure that the process is performed strictly in accordance with the process plan, thus ensuring that the product quality reaches the international advanced level. At the same time, accurate control can prevent excessive use of water, raw materials, and energy, and achieve energy saving and reduction. Row the goal of environmental protection. The meaning of on-line real-time monitoring : production-oriented enterprises will inevitably cause defective products in the production process, and the reasons for causing inferior products include: CIP pollution, equipment failure, detection errors, defective products in the previous stage, and other reasons. . The solution can be roughly attributed to on-line real-time monitoring of concentration changes, automatic detection to eliminate human errors, individual control of each process step, and enhancement of the overall process flexibility, avoiding a single process step and affecting the entire process chain. The degree of manual automation is of high significance : As a production-oriented enterprise, production efficiency represents the production strength, and the greatest guarantee of production efficiency is manual. Employees who have mastered automated production techniques to a high degree are the most important factors in improving production efficiency and ensuring product quality. Intuitive guidance of production personnel operations : In the past, traditional companies, workers in the production of guidance to the operation is the guidance of human experience, mature staff and new staff are using word of mouth for the transfer of operating experience, However, it is very difficult to avoid unnecessary operational inaccuracies in the production line because the reference standards are different. Therefore, in a production enterprise, it is very necessary to have a more scientific and reliable inspection method to test the correctness of the staff experience, and to unify the standards of the company's production line in order to achieve efficient production.   Labor costs : Labor-related costs are now one of the most important factors for measuring the profitability of companies. Because with the progress of society, people’s living standards have improved, and the relevance of national policies has led to a large labor cost in on-site production companies. The growth rate, which includes the increase in the salaries of employees and the protection of social welfare, has brought great pressure on the company. Colleagues are facing internal costs and social competition. Under the double pressure, many companies are overwhelmed, and even some small businesses are Failure, so reducing labor costs is especially important for a development-oriented production company. Because some enterprises with high degree of automation in foreign countries are very strict in terms of personnel control, personnel with the same scale in China are generally one-fifth that of domestic companies, and some even reach 1/10. However, the production efficiency is 2-3 times that of domestic companies. This is because domestic products are vulnerable to the price of foreign products. Production cost and product quality control : In order to maximize profits in enterprises, it is necessary to strictly control production costs and ensure the most efficient product quality. Then how to use online industrial automation to control production costs and ensure product quality? Here I use the industry. The figure shows a detailed description, as shown below. ATAGO Online Product When the on-line monitoring system detects that the concentration of the sample flowing out of the tank or the sugar content is lower than the process requirement value, the CM-780N online system outputs an alarm signal and controls the three-way valve reversing and the two-way electromagnetic valve closing action through the 4-20mA current signal. The direction in which the sample originally flows down to the next process is changed to flow to the tank for circulation, and the two-way valve cuts off the flow of the sample. At the same time, an alarm signal will be output to the operation room, and an audible and visual alarm will be activated on the spot to notify the process operator to handle the problem until the alarm is eliminated and the system resumes normal operation. Significance: Firstly, through this system control, when the unqualified sample is detected, the system will immediately act to cut off the raw materials and carry out a cyclical action on itself to prevent the unqualified sample from flowing down the process, resulting in a failure of the entire process sample, and finally filling out the Finished products are not qualified, resulting in a waste of production materials and costs. Second, the overall online control system links the entire process chain, organically and individually, to each and every step, enhancing the individuality of each process, and at the same time better guaranteeing the flexibility of the entire production line. Industrial example (juice/beverage) Elevator Steel Wire Rope,Steel Wire Rope,Elevator Components Sanyou Elevators And Escalators Co., Ltd. , http://www.wxelevator.com
