Low Energy Consumption Plastic Recycling System with Double Disc Technology

Model NO.: ML100
Customized: Customized
Certification: CE, QS
Condition: New
Screw & Barrel Material: 38CrMoAl, Bimetallic, Nitrogen Treatment
L/D: 26:1~40:1
Degassing Method: Vacuum Degassing Port
Cutting Method: Water Ring Die Face Cutting
Material of Blade: C12MOV
Heating Method: Electrical Heating, Electromagnetic Heating
Capacity: 60~800kg/H
Delivery Time: 50 Working Days After Get Deposit
Installation: Layout, Engineers Available Aboard
Guarantee: 13 Months After Leave Our Factory
Trademark: PURUI
Transport Package: Standard Export Packing
Specification: 1*40GP
Origin: Zhangjiagang City, Jiangsu Province, China
HS Code: 84772010
Model NO.: ML100
Customized: Customized
Certification: CE, QS
Condition: New
Screw & Barrel Material: 38CrMoAl, Bimetallic, Nitrogen Treatment
L/D: 26:1~40:1
Degassing Method: Vacuum Degassing Port
Cutting Method: Water Ring Die Face Cutting
Material of Blade: C12MOV
Heating Method: Electrical Heating, Electromagnetic Heating
Capacity: 60~800kg/H
Delivery Time: 50 Working Days After Get Deposit
Installation: Layout, Engineers Available Aboard
Guarantee: 13 Months After Leave Our Factory
Trademark: PURUI
Transport Package: Standard Export Packing
Specification: 1*40GP
Origin: Zhangjiagang City, Jiangsu Province, China
HS Code: 84772010
Low Energy Consumption Plastic Recycling System with Double Disc Technology
A.Application:
  • Ideal for non-printe films, edge trim, cutting waste, rolls and loose leftover film
  • Various feeding possibility
  • Perfect pre-homogenisation of feed material thanks to cutting,mixing,heating,drying,compacting and buffering in a single step.
  • Recycling without quality loss)brief heating,no oxidation)
  • Low energy consumption

B.Economic benefits
  • High-quality end product allows very high recyclate content when material is returned to the production cycle
  • PURUI plastic recycling machine reduces energy consumption by up to 12% as well as production costs and CO2 emission as a result.
  • Very low operating costs through extremely low specific energy and maintenance costs
  • Reliable & high output
C. Machine photos of Low Energy Consumption Plastic Recycling System with Double Disc Technology:
Main extruder:
Low Energy Consumption Plastic Recycling System with Double Disc Technology
Low Energy Consumption Plastic Recycling System with Double Disc Technology

Two ways feeder: With Roll in-feed Unit & belt convey
Low Energy Consumption Plastic Recycling System with Double Disc Technology


Horizontal die face hot cuttiing system
Low Energy Consumption Plastic Recycling System with Double Disc Technology


Centrifugal dryer & Silo Storage(in order to reduce the noise, we wrapped the sound-proof cotton on the cyclone and silo) 

Low Energy Consumption Plastic Recycling System with Double Disc Technology

D.Specifications of Low Energy Consumption Plastic Recycling System with Double Disc Technology
Model ML85 ML100 ML130 ML160 ML180
Output PP 120KG 250KG 400KG 600KG 800KG
HDPE 150KG 300KG 500KG 700KG 1000KG
LDPE 180KG 400KG 600KG 800KG 1200KG
Machine weight 4000KG 6000KG 8000KG 12000KG 15000KG
Total power 140KW 215KW 325KW 420KW 590KW
 
Compactor/agglomerator
Compactor diameter φ800mm φ1000mm φ1200mm φ1300mm φ1500mm
Blade(rotary/stable) 6/5 6/12 9/12 9/13 12/15
Motor  37KW 55KW 90KW 110KW 160KW
Extruder  Type  The degassing zone is designed by properties of different material
Screw diameter φ85mm φ100mm φ130mm φ160mm φ180mm
L/D 33/1 33/1 33/1 30/1 30/1
Screw rotary speed(RPM) 0-120 0-120 0-120 0-120 0-120
Barrel heating power 24KW 35KW 54KW 75KW 120KW
Barrel cooling method BY AIR BY AIR BY AIR BY AIR BY AIR
Temperature control zone 0.3KWx4 0.3KWx5 0.5KWx5 0.5KWx5 0.5KWx6
Motor power 55KW 90KW 132KW 185KW 250KW
Screen changer Type  Two position plate hydraulic screen changer(without stopping machine and will not influence the final output)
Heating 7KW 10KW 16KW 20KW 30KW
Temperature control zone 1 1 1 1 1
Oil pump 1.5KW 2.2KW 3KW 3KW 3KW
 
 
Die & cutting system 
Die mode Round shape die plate
Heating power of die 5KW 6KW 10KW 10KW 10KW
Cutting method Die face cutting system
Cutting motor power 1.5KW 1.5KW 2.2KW 2.2KW 2.2KW
Temperature control zone 1 1 1 1 1
Water pump 2.2KW 3KW 4KW 4KW 4KW
Power of centrifugal dryer 2.2KW 3KW 4KW 5.5KW 7.5KW

E. In-sale:
• Detailed design of lay-out that is the position of the procession
• Technological information of provided products
• Schedule about design,manufacturing and installation 
• Working & Producing progression
• Training course for the technician so that the installation is safe and standard


F. After-sale: 
• For customers buying our products, we provide them free training so that they can use and maintain 
the machine independently.
• We will answer customer's question on technology in time. If needed, we will offer on-site guidance 
and assistance.
• We can provide free technical guidance if customers need new equipment, add or rebuild equipment. 


Low Energy Consumption Plastic Recycling System with Double Disc Technology

Feel free to contact with me if you have any questions:
Contactor: Ms Laura
Mob.: +86-159 6236 6319
 
: )
Low Energy Consumption Plastic Recycling System with Double Disc Technology
A.Application:
  • Ideal for non-printe films, edge trim, cutting waste, rolls and loose leftover film
  • Various feeding possibility
  • Perfect pre-homogenisation of feed material thanks to cutting,mixing,heating,drying,compacting and buffering in a single step.
  • Recycling without quality loss)brief heating,no oxidation)
  • Low energy consumption

B.Economic benefits
  • High-quality end product allows very high recyclate content when material is returned to the production cycle
  • PURUI plastic recycling machine reduces energy consumption by up to 12% as well as production costs and CO2 emission as a result.
  • Very low operating costs through extremely low specific energy and maintenance costs
  • Reliable & high output
C. Machine photos of Low Energy Consumption Plastic Recycling System with Double Disc Technology:
Main extruder:
Low Energy Consumption Plastic Recycling System with Double Disc Technology
Low Energy Consumption Plastic Recycling System with Double Disc Technology

Two ways feeder: With Roll in-feed Unit & belt convey
Low Energy Consumption Plastic Recycling System with Double Disc Technology


Horizontal die face hot cuttiing system
Low Energy Consumption Plastic Recycling System with Double Disc Technology


Centrifugal dryer & Silo Storage(in order to reduce the noise, we wrapped the sound-proof cotton on the cyclone and silo) 

Low Energy Consumption Plastic Recycling System with Double Disc Technology

D.Specifications of Low Energy Consumption Plastic Recycling System with Double Disc Technology
Model ML85 ML100 ML130 ML160 ML180
Output PP 120KG 250KG 400KG 600KG 800KG
HDPE 150KG 300KG 500KG 700KG 1000KG
LDPE 180KG 400KG 600KG 800KG 1200KG
Machine weight 4000KG 6000KG 8000KG 12000KG 15000KG
Total power 140KW 215KW 325KW 420KW 590KW
 
Compactor/agglomerator
Compactor diameter φ800mm φ1000mm φ1200mm φ1300mm φ1500mm
Blade(rotary/stable) 6/5 6/12 9/12 9/13 12/15
Motor  37KW 55KW 90KW 110KW 160KW
Extruder  Type  The degassing zone is designed by properties of different material
Screw diameter φ85mm φ100mm φ130mm φ160mm φ180mm
L/D 33/1 33/1 33/1 30/1 30/1
Screw rotary speed(RPM) 0-120 0-120 0-120 0-120 0-120
Barrel heating power 24KW 35KW 54KW 75KW 120KW
Barrel cooling method BY AIR BY AIR BY AIR BY AIR BY AIR
Temperature control zone 0.3KWx4 0.3KWx5 0.5KWx5 0.5KWx5 0.5KWx6
Motor power 55KW 90KW 132KW 185KW 250KW
Screen changer Type  Two position plate hydraulic screen changer(without stopping machine and will not influence the final output)
Heating 7KW 10KW 16KW 20KW 30KW
Temperature control zone 1 1 1 1 1
Oil pump 1.5KW 2.2KW 3KW 3KW 3KW
 
 
Die & cutting system 
Die mode Round shape die plate
Heating power of die 5KW 6KW 10KW 10KW 10KW
Cutting method Die face cutting system
Cutting motor power 1.5KW 1.5KW 2.2KW 2.2KW 2.2KW
Temperature control zone 1 1 1 1 1
Water pump 2.2KW 3KW 4KW 4KW 4KW
Power of centrifugal dryer 2.2KW 3KW 4KW 5.5KW 7.5KW

E. In-sale:
• Detailed design of lay-out that is the position of the procession
• Technological information of provided products
• Schedule about design,manufacturing and installation 
• Working & Producing progression
• Training course for the technician so that the installation is safe and standard


F. After-sale: 
• For customers buying our products, we provide them free training so that they can use and maintain 
the machine independently.
• We will answer customer's question on technology in time. If needed, we will offer on-site guidance 
and assistance.
• We can provide free technical guidance if customers need new equipment, add or rebuild equipment. 

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