Successful trial production of the largest single-phase capacity transformer in China

On July 14, Baoding Tianwei Baobian Electric Co., Ltd. developed and developed the first domestic DFP-37 million kVA/525 kV transformer with complete independent intellectual property rights. Successfully passed all the test projects, one trial success, all technical performance indicators are in line with the contract requirements, reaching the international advanced level.


According to reports, the product is currently the largest single-phase capacity generator transformer in China, with high technical content and advanced performance. It is China's first 1000 MW-class generator set super-large power project--Huaeng Yuhuan Power Plant 4 sets of 1000 trillion Key equipment for the supercritical generator set project.

Deep groove Ball Bearing

 

Deep groove Ball Bearings are with the characteristics of simply designed structures; low friction coefficient and high limit rotational speed. Their range of application is very wide. They can mainly carry radial load and certain thrust load. When the radial internal clearance increased, the bearings have the functions of angular contact ball bearings that a larger thrust load can also be carried.

Structures

1. Basic type 60000

 Applications of this type of bearing can be found in situations where there are no special requirements for mounting and sealing.

2. With one shield (-Z) on one side or two shields (-2Z) on both sides.

    The shields are made of steel sheet. Adequate lubricating grease has been put in the deep groove ball bearings with two shields during assembling process and there is no need to clean the bearing or add lubricant as mounting. It is noncontact seal, and compared with deep groove ball bearings with seals, they have less friction and suitable for applications with high rotational speed requirement.

3. With one seal(-RS)on one side or two seals(-2RS)on both sides

The seals are made of rubber with steel sheet reinforcement. It is contact sealing that could seal much better but have high friction and low limit rotation speed if the seals contact with the outside of the inner ring; while it is non-contact sealing that has the same limit rotation speed as the basic type. The lubricant has been prefilled in the bearing with seals both sides, so there is no need to clean and fill the lubricant as mounting.

With snap ring groove on the outer ring (-N)

    The snap ring can be used to locate the bearing in the axial direction so that the mounting in the housing is simplified.

Cage material

    Deep groove ball bearings generally use pressed steel cages or solid cages. Phenol resin cage is suitable for application with high limit rotational speed.

Permissible Tilt Angle

Deep groove ball bearings permit tilting angle between the inner ring and outer ring. The details are listed in the Table 1.

Tolerance and Clearance 

The tolerance of deep groove ball bearings is P0 basically. P5, P6, P4 and P2 are available for different application.

The radial internal clearance of Deep Groove Ball Bearing is as Table 3.

Dynamic equivalent radial load

     Pr=XFr+YFa

Fr-Radial load (kN)

Fa-Axial load (kN)

X-Radial factor

Y-Axial factor

X and Y values see Table below.

Static equivalent radial load

      P0r=Fr[kN]                 

      P0r=0.6Fr+0.5Fa[kN]        

 

Table 1  Permissible Tilt Angle

Radial internal clearance

The permissible angle

0Basic group

3Group 3

4Group 4

8′

12′

16′

 

Table 2   Values of X and Y

Type of bearing

Relative axial load

Single row

Double row

e

X

Y

X

Y

X

Y

X

Y

Deep groove ball bearing

0.172

0.345

0.689

1.03

1.38

2.07

3.45

5.17

6.89

0.172

0.345

0.689

1.03

1.38

2.07

3.45

5.17

6.89

1

0

0.56

2.3

1

0

0.56

2.3

1.99

1.71

1.55

1.45

1.31

1.15

1.04

1

0.19

0.22

0.26

0.28

0.3

0.34

0.38

0.42

0.44

 

 

 

Table 3  Radial internal clearance of deep groove ball bearing

                                         μm

Nominal bore diameter d

mm

C2 clearance

Standard clearance

C3 clearance

C4 clearance

C5 clearance

Over

To

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

2.5

6

10

 

18

24

30

 

40

50

65

 

80

100

120

 

140

160

180

 

200

225

250

 

280

315

355

 

400

450

500

 

560

630

710

 

800

900

1000

 

1120

6

10

18

 

24

30

40

 

50

65

80

 

100

120

140

 

160

180

200

 

225

250

280

 

315

355

400

 

450

500

560

 

630

710

800

 

900

1000

1120

 

1250

0

0

0

 

0

1

1

 

1

1

1

 

1

2

2

 

2

2

2

 

2

2

2

 

2

3

3

 

3

3

10

 

10

20

20

 

20

20

20

 

20

7

7

9

 

10

11

11

 

11

15

15

 

18

20

23

 

23

25

30

 

35

40

45

 

55

60

70

 

80

90

100

 

110

130

140

 

160

170

180

 

190

2

2

3

 

5

5

6

 

6

8

10

 

12

15

18

 

18

20

25

 

25

30

35

 

40

45

55

 

60

70

80

 

90

110

120

 

140

150

160

 

170

13

13

18

 

20

20

20

 

23

28

30

 

36

41

48

 

53

61

71

 

85

95

105

 

115

125

145

 

170

190

210

 

230

260

290

 

320

350

380

 

410

8

8

11

 

13

13

15

 

18

23

25

 

30

36

41

 

46

53

63

 

75

85

90

 

100

110

130

 

150

170

190

 

210

240

270

 

300

330

360

 

390

23

23

25

 

28

28

33

 

36

43

51

 

58

66

81

 

91

102

117

 

140

160

170

 

190

210

240

 

270

300

330

 

360

400

450

 

500

550

600

 

650

-

14

18

 

26

23

28

 

30

38

46

 

53

61

71

 

81

91

107

 

125

145

155

 

175

195

225

 

250

280

310

 

340

380

430

 

480

530

580

 

630

-

29

33

 

36

41

46

 

51

61

71

 

84

97

114

 

130

147

163

 

195

225

245

 

270

300

340

 

380

420

470

 

520

570

630

 

700

770

850

 

920

-

20

25

 

28

30

40

 

45

55

65

 

75

90

105

 

120

135

150

 

175

205

225

 

245

275

315

 

350

390

440

 

490

540

600

 

670

740

820

 

890

-

37

45

 

48

53

64

 

73

90

105

 

120

140

160

 

180

200

230

 

265

300

340

 

370

410

460

 

510

570

630

 

690

760

840

 

940

1040

1150

 

1260

Deep Groove Ball Bearing

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Xibei Bearing Co.,Ltd. , http://www.nxzjck.com